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High Voltage (HV) Safety
As electric vehicles (EVs) gain momentum globally, professionals in the automotive and energy sectors must be equipped with specialized knowledge to work safely with high-voltage systems.
This 5-day intensive training is designed to provide participants with a robust understanding of electrical hazards, safety protocols, diagnostics, and emergency procedures using real high-voltage EV components.
Delivered through a blend of theoretical sessions and practical workshops, this course ensures job-ready safety skills for today’s EV workforce.
Trainers Profile
Key Highlights of the Program
- 5-day intensive offline training (40 hours total)
- Blended learning with theory, live simulations, and practical demonstrations
- Real-time diagnostic and safety equipment usage
- Case studies on real EV accidents and best practices
- Final written and practical assessment with certification
- Study materials are provided post-training
Learning Outcomes
By the end of this program, participants will be able to:
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Identify and mitigate risks associated with high-voltage EV systems.
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Understand and apply national and international EV safety regulations.
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Perform safety measurements and diagnostics on high-voltage components.
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Appropriately use and maintain PPE in high-risk environments.
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Respond effectively to electrical faults, fires, and emergencies.
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Conduct comprehensive risk assessments and create safety documentation.
MODULES
Day 1 - Module 1 - Electrical Dangers and First Aid
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Effects on humans, burns, ventricular fibrillation
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First aid actions for electric shock accidents - Safety measures for electrical hazards
Module 2 - Protective Measures Against Electric Current
- Classification of protective measures,protection against direct/indirect contact
- Functional safety check sand testing(e.g., RCD, insulation resistance)
Day 2 - Module 3: Technical & Managerial Responsibility
- Delegation and legal responsibility for electrical work
- Qualified electrician's responsibilities
Module 4: Safety and Health in Electrical Work
- National and international safety regulations
- Accident prevention techniques and safety protocols
- Employee qualifications and training in electrical work
Module 5: Operation of HV Systems in Vehicles
- Hybrid drive and fuel cell vehicle operation
- Safety measures for HV components, insulation faults, and risk assessment
Day 3 Module 6: Advanced HV System and Battery Technologies
- Safety features in high-voltage components
- Failure modes and safety features of battery packs
Module 7: HV System Maintenance & Diagnostics
- Diagnostic tools and techniques for HV systems
- Interpretation of error codes and diagnostic data
Module 8: Personal Protective Equipment (PPE) for HV Work
- PPE handling, testing, and certification procedures
Module 9: Advanced EV Safety Protocols
- Responding to electrical faults and battery fires
- Isolation, de-energisation, and emergency response techniques
Day 4 Module 10: Fire Suppression Systems and Strategies
- Fire risks, handling fires involving high-voltage systems
- Practical fire suppression training and drills
Module 11: Case Studies and Incident Analysis
- Review of global EV incidents and their causes
- Lessons learned and best practices for future safety
Module 12: Developing a Risk Assessment Document for Your EV Workplace
- Identifying hazards and defining OSH measures
- Monitoring and evaluating safety measures
Day 5 Module 13: Emerging Trends, Regulations, and Certification
- Cutting-edge EV developments and safety trends
- Updates on EV safety regulations and international standards
Module 14: Hands-On Practical Workshop and Advanced Simulation
- Live measurement activities on high voltage systems
- Practical demonstrations of CPR, fire drills, and safety protocols
Module 15: Final Practical & Written Assessments
- Module-wise written exams and practical assessments
- Final certification examination
Hands-On Activities
Participants will engage in:
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High-voltage live measurements and diagnostics
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Simulation of electrical faults and battery failures
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Safety equipment usage and PPE handling
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Risk assessment documentation for EV workplaces
Why Get HV Safety Training?
Benefits for Professionals in the EV Sector:
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Ensure personal safety and prevent workplace accidents
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Comply with global safety standards and regulations
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Improve job-readiness for high-voltage roles in EVs
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Gain credibility and confidence with certification
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Enhance employability in one of the fastest-growing industries
Who Can Join?
This program is tailored for:
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EV Engineers and Technicians
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Maintenance Personnel
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Safety Officers
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Anyone responsible for working with or around high-voltage EV systems
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