EV & HEV: eDrives, Powertrain and Lithium Battery Technology

ABOUT PROGRAM

A 3 days crash course series "KIP (Knowledge Improvement Program)", on EV & HEV: eDrives, Powertrain and Lithium Battery Technology. This program is specially designed based on feedback from training over 100+ industry professionals with the job background from R&D engineers, senior-level engineers, and mid-level engineers from the reputed OEM's such as Maruti Suzuki Ltd. Magna Steyr, Bajaj Auto Ltd. Hero Motocorp, FCA, Mahle Behr, etc. This program will give in-depth knowledge and a broad understanding of electric vehicles different types of motor, it's the design and working principle, different battery chemistries, and selection, Battery Management System(BMS) and it’s latest technologies being used globally. The key agenda of this program is to offer the specific domain knowledge to EV enthusiasts and professionals on EV Motor and Battery technology. This KIP program will help you to gain the latest technology insights and knowledge build-up with case studies and Q&A session with the domain expert speakers from the industry. 

 ABSTRACT

The automotive industry is evolving rapidly, vehicles have become more autonomous & technically advanced that they are capable of higher performance, easy to optimize fuel efficiency and zero-emission to prevent environment. With the help of Government initiatives and the Industrial revolution, the electric vehicles will become safer, economical, easy to repair and handle.

The expertise in assembly, design, battery chemistry, electric motors, and advanced computer systems is becoming highly valued. The boom in EV has opened opportunities for the automobile industry, entrepreneurs, R&D, employability and higher education.

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Trainers Profile

BORIS FABRIS
“With his more than two decades of rich experience in automotive engg. worked with national and international automotive companies like General Motors, Sona KOYO, John Deere, and New Holland. His core expertise is in ICE & Hybrid EV's powertrain.”
(Trainer)

Ajay Ahuja

BORIS FABRIS
“More than 3 decades of rich experience automotive engg with national and int. automotive companies like General Motors, TATA Motors, Visteon (USA), KOEL (UAE), and Bajaj Auto. His core domain expertise are into Powertrain Engineering for EV's & HEV”
(Trainer)

Hemant V Padhye

BORIS FABRIS
“With 3 decades of rich experience automotive engg worked with national and international automotive companies like General Motors, Tata Motors and Thermax. He has core expertise in New Product Introduction, Portfolio Strategy and Life Cycle Planning.”
(Trainer)

Vivek Sahasrabuddhey

BORIS FABRIS
“Led product development of Li-ion battery packs for 2 W, 3 W, 4 W and Buses.Established battery swapping ecosystem at IIT Madras by partnering with 5 E-Rickshaw manufacturers and evaluated their performance and optimised battery pack algorithms.”
(Trainer)

Rahul Lamba

Topics to be covered:

  • Global Automotive Technology Trends 
  • CAFE Norms Case Study 
  • Technology Trends in eDrives, Architecture, Battery and BMS 
  • Awareness and recent trends on Electric Vehicle technology 
  • Exclusive Case Study on NISSAN LEAF Battery Technology 
  • Battery Management Systems
  • Indian Current Market Situation for 2W, 3W and 4W

 

Learning Outcome:

  • Fundamental understanding of EV Powertrain and its components.
  • Deep understanding of Battery Technology with a case study 
  • Understanding of Electric Vehicle Integration Methodologies 
  • How to select and design electric motor for specific vehicle requirements.
  • Understanding of Battery pack - material used and cell stacking.
  • Understanding of working and architecture of BMS and cell balancing.
  • Understanding of motor control characteristics.
  • Undertanding on differet eDrives systems 

MODULES

Motor Design & Control Techniques

  • Electric vehicle configuration
  • EV architecture based on power source configuration
  • Single and multi motor drives
  • In wheel drives (Axial Flux Motors)
  • Classification of motors
  • Fundamentals of motor components & its functioning
  • Selection methodology of motor
  • BLDC Motor Control and Switching Configuration
  • AC Motor and PWM
  • Practical Demonstration of motor components
  • Case study

Electric vehicle motor design, selection methodology and it's control techniques

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Lithium and Battery Fundamentals

  • Advantage of Lithium Ion Batteries, Early Development
  • Electrolyte Materials & Separator
  • Types of Rechargeable Lithium Cells - DEMO
  • Types of lithium Ion Cells Based on Construction (Size & Shape) - DEMO
  • Design Construction for High Rate Discharge Cell

  • Advantage of Lithium Ion Batteries, Early Development
  • Electrolyte Materials & Separator
  • Types of Rechargeable Lithium Cells - DEMO
  • Types of lithium Ion Cells Based on Construction (Size & Shape) ...

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Li-ion Battery Characteristics & Charging

  • Charging Characteristics, Charging Efficiency
  • Discharge Characteristics
  • Internal Resistance 
  • Self-Discharge & Storage
  • Cycle Life & Factors Affecting Cycle Life
  • Effect of Temperature on – Voltage, capacity, IR. Self-discharge. life
  • State of Health

  • Charging Characteristics, Charging Efficiency
  • Discharge Characteristics
  • Internal Resistance 
  • Self-Discharge & Storage
  • Cycle Life & Factors Affecting Cycle Life
  • Effect of Temperature on – Voltage, capacity, IR. Self-discharge. life
  • State ...

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Li-ion Battery Safety & BMS

  • BMS Overview
  • BMS Architecture
  • Low Voltage & High Voltage
  • Centralised, distributed, hybrid cell balancing
  • SOC, SOH, SOF
  • Standard & Regulations
  • Functional Safety Overview (ISO 26262)
  • Safety Considerations for BMS (Thermal Runaway, Short Circuit Detection etc)
  • Hands on Examples for BMS

  • BMS Overview
  • BMS Architecture
  • Low Voltage & High Voltage
  • Centralised, distributed, hybrid cell balancing
  • SOC, SOH, SOF
  • Standard & Regulations
  • Functional Safety Overview (ISO 26262)
  • Safety Considerations for BMS ...

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Li-ion Battery Pack Assembly

  • Cell testing & sorting
  • Series & Parallel connections
  • Cell to cell connections – Cylindrical cells, Prismatic & Pouch cells
  • Cell Module assembly & matching
  • Need for Thermal management
  • Assembly flow chart (Packs with cylindrical cells)
  • Material used in Battery packs
  • Guidelines for pack assembly
  • Testing of battery pack

  • Cell testing & sorting
  • Series & Parallel connections
  • Cell to cell connections – Cylindrical cells, Prismatic & Pouch cells
  • Cell Module assembly & matching
  • Need for Thermal management
  • Assembly ...

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ABI - B102 EV Technology Trends & Directions Part 1

  • Global Automotive Technology Trends 
  • Global Electric Vehicle Trends (BEV's, HEV's and FCV's) 
  • What is Driving ICE to EV Migration & (Comparison) 
  • CAFE Case Study 

  • Global Automotive Technology Trends 
  • Global Electric Vehicle Trends (BEV's, HEV's and FCV's) 
  • What is Driving ICE to EV Migration & (Comparison) 
  • CAFE Case Study 

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ABI - B103 EV Technology Trends & Directions Part 2

  • Technology Trends on 
  1. Electric Drives
  2. EV Architecture
  3. Batteries 
  4. BMS 

  • Technology Trends on 
  1. Electric Drives
  2. EV Architecture
  3. Batteries 
  4. BMS 

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ABI - B101 Indian Current Market Situation

  • Current Market Scenario in 2W, 3W and 4W
  • Technologies
  • Regulations 
  • Opportunities
  • Case Study 

  • Current Market Scenario in 2W, 3W and 4W
  • Technologies
  • Regulations 
  • Opportunities
  • Case Study 

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Who may attend?

  • EV concept developing OEM's professionals or Manufacturing Entrepreneurs
  • Working professionals for battery pack development, EV assembly, EV drivetrain engineer, motor design engineer
  • Engineer Trainees, Quality Engineers, Supervisors, Mfg. Head, Managers

 

CERTIFICATION:

All the participants will be given a “Certificate of Training” based on the assessment grades (on basis of an assessment taken at the end of the workshop) issued by “Autobot Engineers India Pvt. Ltd". 

 

Contact Details:

Mr. Arun Gupta

Phone: +91-8860040003

Email: info@autobotindia.com; training@autobotindia.com

Corporate Fee
Startup Fee
Faculty Fee

Days

3

Seats

30

Hours

18

Certification

Yes

Location

ABI Training Center - MIDC Pimpri, Pune ,

Download Brochure

Center

Pune: Spree Shivai Hotel, MIDC Pimpri 

February 14th to 16th, 2020 

Bengaluru: Keys Select Hotel, Hosur Road 

April 24th to 26th, 2020

 
 AA