Smart Passenger EV Design and Manufacturing


Today Global warming is a major problem the modern world has been facing at the present time.  Electric Vehicle (EV) provides significant solution to this. The design and construction of electric vehicles is becoming more and more important with the increase in  cost of petrol, and the effect of emissions from petrol powered vehicles on our environment. 

ABI training program of Smart Passenger EV design and manufacturing is set up in such a way that participants will learn, develop and test the procedure for the engineering design and construction of the electric rikshaw or electric passanger auto.

The training program is focus to enhance understanding of electric vehicle design and development with respect to various subsystems like chassis, suspension, steering, brakes, Electric Powertrain (Battery, motors, and controllers).

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Trainers Profile

Objective of Program:

  • Present  practical demonstration and understanding of electric vehicle development.
  • To enhance the design of electric vehicle by using various software
  • Opportunity to have one-to one discussion with industry experts. 
  • Procedure of construction and fitment of  chassis, suspension, steering, brakes and Electric Powertrain .
  • Discussion on scope, opportunity and future of electric vehicle.


ABI - A306 Chassis Design & Drive-train

  • Overall vehicle development discussion on all sub-systems i.e. chassis, suspension, steering, brakes, battery, controllers, motors, transmission.
  • Fundamentals of practical finite element analysis, Types of analysis in CAE, CAE-preprocessing.
  • Design, manufacturing, testing, validation, and General failures in EV Chassis.
  • Discussion, implementation and testing of Suspension, Steering and Brakes.
  • Various types of motors and their working principles
  • Various Application of Motors in Electric Vehicle Space
  • Design and selection mythdologies of motors
  • Various motor controllers and motor control techniques

Understanding of different types and charastericstic of electric vehicles 

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ABI - A306 ESS & Charging of EV's

  • Overview of Battery technology in electric vehicle application
  • Overview of Lead acid battery, Flow battery, Hydrogen fuel cell, Lithium ion, Lithium iron phosphate, Lithium titanate oxide
  • Prismatic and cylindrical cells, Cell combinations, Series and parallel connections, Cell holder/structures
  • Demontration of Battery Pack Design & BMS implimentation
  • Overview of BMS functions(Algorithms/coding), Overview of BMS/Battery test parameters, Battery thermal management system,
  • Overview of where & why BTMS required
  • How an on-board EV rectifier system works, Constant Current/ Constant Voltage characteristics
  • Wall mounted and public EV charger, Handshaking and current negotiation
  • SAE J1772 protocol, IEC62196 protocol, Chademo fast charging

A. Fundamental Electric Motor design discussion B. Parameters listing (Heat, Torque, Efficiency, Performance, and Accuracy) C. Simple replacement of engine by Electric Machine D. Hub Motor and Tire selection process ...

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ABI - A306 Wire Harness & Electrical Connections

  • CAN bus architecture for in-vehicle data transmission, CAN for charging: CHADEMO protocol,
  • Connectors used for harness design and their classification
  • High current and low current connectors, IP ratings of automotive connectors
  • Glands used in Enclosures, Automotive Fuses used in Electric Vehicles, Contactors used in Electric vehicles
  • Buck converter system
  • 12V application wiring schematics and relay usage
  • Throttle and brake types

ABI - A306 EV Development, Testing & Endurance

  • ARAI, ITAC standards for equipment and hardware approval
  • AIS standards like AIS 038, 039, 040, 041, 048, 049
  • Fabrication of 4 wheeler electric vehicle chassis
  • Integration and mounting of Powertrain, auxilary parts
  • Electrical Connections and troubleshooting
  • Final testing and Endurance of Electric Vehicle by Autobot India

Discussion about the different international Automotive Electric Vehicle Regulations. To make students develop Teamwork, extract Leadership Qualities within them. To develop them in marketing skills like the arrangement of funds ...

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Who should attend?

The program is designed for B.E./B.Tech/Diploma – Automobile, Mechanical, Electrical, Electronics, Industrial and Production Engineering students

Diploma Engineers interested in pursuing further studies on the part-time or full-time basis in Automotive, Electrical, Electronics, and Mechanics sector. 


Why to attend? 

To learn the process, method and tool to design and construction of smart passenger electric vehicle. 


What to expect? 

Design and construction guidance from industrial experts 

Practical implementation of theories, concepts and design and construction procedure.

*The registrations for this Workshop have been closed.












Electric Vehicle Technology Learning Center, Knowledge Park - 3, Greater Noida, U.P. ,


Dates: September 2019

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