Smart E-Bike Design and Development


India is the largest consumer of two wheeler vehicles which also opens opportunity for global e-bike and e-scooter manufacturers to attract towards Indian market. This phenomenon is already happeining in India where major OEM players have launched their electric bike and some are still developing.

The motorcycle and scooter industry opened new employbility demand for low voltage powertrain development which includes inhouse manufacturing of motor, controller, battery pack and battery management. The hub motors and axial flux motors are another attraction for two wheeler industry.

Autobot India have designed this Smart E-Bike Design and Development training program to experience the practical and live development of smart E-Bike, and test it so that they should be ready with all skills required in two wheeler electric vehicle industry.

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Trainers Profile


Objective of Program:

  • Present  practical demonstration and understanding of electric vehicle development.
  • To enhance the design of electric vehicle by using various software
  • Opportunity to have one-to one discussion with industry experts. 
  • Procedure of construction and fitment of  chassis, suspension, steering, brakes and Electric Powertrain .
  • Discussion on scope, opportunity and future of electric vehicle.


ABI - A306 Chassis Design & Drive-train

  • Overall vehicle development discussion on all sub-systems i.e. chassis, suspension, steering, brakes, battery, controllers, motors, transmission.
  • Fundamentals of practical finite element analysis, Types of analysis in CAE, CAE-preprocessing.
  • Design, manufacturing, testing, validation, and General failures in EV Chassis.
  • Discussion, implementation and testing of Suspension, Steering and Brakes.
  • Various types of motors and their working principles
  • Various Application of Motors in Electric Vehicle Space
  • Design and selection mythdologies of motors
  • Various motor controllers and motor control techniques

Understanding of different types and charastericstic of electric vehicles 

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ABI - A306 ESS & Charging of EV's

  • Overview of Battery technology in electric vehicle application
  • Overview of Lead acid battery, Flow battery, Hydrogen fuel cell, Lithium ion, Lithium iron phosphate, Lithium titanate oxide
  • Prismatic and cylindrical cells, Cell combinations, Series and parallel connections, Cell holder/structures
  • Demontration of Battery Pack Design & BMS implimentation
  • Overview of BMS functions(Algorithms/coding), Overview of BMS/Battery test parameters, Battery thermal management system,
  • Overview of where & why BTMS required
  • How an on-board EV rectifier system works, Constant Current/ Constant Voltage characteristics
  • Wall mounted and public EV charger, Handshaking and current negotiation
  • SAE J1772 protocol, IEC62196 protocol, Chademo fast charging

A. Fundamental Electric Motor design discussion B. Parameters listing (Heat, Torque, Efficiency, Performance, and Accuracy) C. Simple replacement of engine by Electric Machine D. Hub Motor and Tire selection process ...

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ABI - A306 Wire Harness & Electrical Connections

  • CAN bus architecture for in-vehicle data transmission, CAN for charging: CHADEMO protocol,
  • Connectors used for harness design and their classification
  • High current and low current connectors, IP ratings of automotive connectors
  • Glands used in Enclosures, Automotive Fuses used in Electric Vehicles, Contactors used in Electric vehicles
  • Buck converter system
  • 12V application wiring schematics and relay usage
  • Throttle and brake types

ABI - A306 EV Development, Testing & Endurance

  • ARAI, ITAC standards for equipment and hardware approval
  • AIS standards like AIS 038, 039, 040, 041, 048, 049
  • Fabrication of 4 wheeler electric vehicle chassis
  • Integration and mounting of Powertrain, auxilary parts
  • Electrical Connections and troubleshooting
  • Final testing and Endurance of Electric Vehicle by Autobot India

Discussion about the different international Automotive Electric Vehicle Regulations. To make students develop Teamwork, extract Leadership Qualities within them. To develop them in marketing skills like the arrangement of funds ...

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Who should attend?

The program is designed for B.E./B.Tech/Diploma – Automobile, Mechanical, Electrical, Electronics, Industrial and Production Engineering students

Diploma Engineers interested in pursuing further studies on the part-time or full-time basis in Automotive, Electrical, Electronics, and Mechanics sector. 


Why to attend? 

To learn the process, method and tool to design and construction of smart e-bike or e-scooter. 


What to expect? 

Design and construction guidance from industrial experts 

Practical implementation of theories, concepts and design and construction procedure












Electric Vehicle Technology Learning Center, Knowledge Park - 3, Greater Noida, U.P. ,


Dates: September 2019

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