Lithium Battery: Technology, Safety and Assembly Process

ABOUT PROGRAM:

KIP (Knowledge Improvement Program) on Li-ion Battery: Technology, Safety and BMS is 2 days crash course having major focus Battery Fundamentals, Basics of Lithium-Ion Batteries, characteristics, safety, BMS, pack assembly and cell manufacturing which is specially designed based on feedback from training over 100+ industry professionals with the job background from R&D engineers, senior-level engineers, and mid-level engineers. This program will give in-depth knowledge and broad understanding of cell chemistries, terminologies, focus details of lithium-ion batteries, lithium-ion charging, discharging, cycle life, effect due to temperature, battery safety, thermal runaway, BSM, cell level testing, Lithium-ion battery pack assembly and process, equipment and testing of Cells during manufacturing and its latest technologies being used globally. The key agenda of this program is to offer the knowledge to EV enthusiasts, individuals from Solar, Wind energy plants, professionals on Automotive Battery technology and Lithium-ion battery manufacturers, suppliers, distributors and other stakeholders, Government bodies such as regulating authorities and policymakers, Organizations, associations and alliances related to Lithium-ion battery market, Major end-users of lithium-ion batteries, Market research and consulting firms, telecom sector, technical domain faculties, research associates and students. This KIP program will help you to gain the latest technology insights and knowledge build-up with practical demonstrations, case studies and Q&A session with the domain expert speakers from the industry.

 ABSTRACT

India lithium-ion battery market is forecast to grow at a CAGR of over 29% by 2023. Anticipated growth in the market can be attributed to the increasing number of solar energy projects, rising urbanization, and government schemes such as National Electric Mobility Mission Plan (NEMMP) and ‘Make in India’. Lithium Cobalt Oxide, Lithium Nickel Manganese Cobalt Oxide, Lithium Manganese Oxide, Lithium Iron Phosphate are the major types of batteries whose major application is consumer electronics, industrial and automotive. Moreover, an increase in mobile towers in India is driving growth in the telecom sector, which is also expected to have a positive impact on India lithium-ion battery market in the coming years.

Where the Indian Lithium-Ion Battery major players are Future Hi-Tech Batteries, Reliance Industries Limited, Adani Enterprise Ltd, Mahindra & Mahindra Limited, Suzuki Motor Corp, Toshiba Corp, Denso Corp, Bharat Heavy Electricals Ltd.

The expertise in assembly, design, battery chemistry, BMS and safety is becoming highly valued. The boom in EV, telecom, wind and solar has opened opportunities for the automobile industry, entrepreneurs, R&D, employability and higher education.

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Trainers Profile

BORIS FABRIS
“35 years of rich experience in developing & manufacturing Lithium ion, Nickel Cadmium and other advance batteries for industrial, defence, railways & EV applications. He is specialized in product development.”
(Trainer)

Mr. Sunil Trikha – Battery Technology

 Learning Outcome:

  • Understanding of different cell chemistries and cell, pack, and system-level components.
  • How to select, design and a test Lithium-Ion battery for specific energy storage requirements.
  • Understanding of Battery pack - material used and cell stacking.
  • Understanding of working and architecture of BMS and cell balancing.
  • Understanding of Battery safety testing, safety standards, distributed and centralized BMS.
  • Understanding of Battery Pack Assembly

MODULES

Lithium and Battery Fundamentals

  • Advantage of Lithium Ion Batteries, Early Development
  • Electrolyte Materials & Separator
  • Types of Rechargeable Lithium Cells - DEMO
  • Types of lithium Ion Cells Based on Construction (Size & Shape) - DEMO
  • Design Construction for High Rate Discharge Cell

  • Advantage of Lithium Ion Batteries, Early Development
  • Electrolyte Materials & Separator
  • Types of Rechargeable Lithium Cells - DEMO
  • Types of lithium Ion Cells Based on Construction (Size & Shape) ...

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Li-ion Battery Characteristics & Charging

  • Charging Characteristics, Charging Efficiency
  • Discharge Characteristics
  • Internal Resistance 
  • Self-Discharge & Storage
  • Cycle Life & Factors Affecting Cycle Life
  • Effect of Temperature on – Voltage, capacity, IR. Self-discharge. life
  • State of Health

  • Charging Characteristics, Charging Efficiency
  • Discharge Characteristics
  • Internal Resistance 
  • Self-Discharge & Storage
  • Cycle Life & Factors Affecting Cycle Life
  • Effect of Temperature on – Voltage, capacity, IR. Self-discharge. life
  • State ...

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Li-ion Battery Safety & BMS

  • BMS Overview
  • BMS Architecture
  • Low Voltage & High Voltage
  • Centralised, distributed, hybrid cell balancing
  • SOC, SOH, SOF
  • Standard & Regulations
  • Functional Safety Overview (ISO 26262)
  • Safety Considerations for BMS (Thermal Runaway, Short Circuit Detection etc)
  • Hands on Examples for BMS

  • BMS Overview
  • BMS Architecture
  • Low Voltage & High Voltage
  • Centralised, distributed, hybrid cell balancing
  • SOC, SOH, SOF
  • Standard & Regulations
  • Functional Safety Overview (ISO 26262)
  • Safety Considerations for BMS ...

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Li-ion Battery Pack Assembly

  • Cell testing & sorting
  • Series & Parallel connections
  • Cell to cell connections – Cylindrical cells, Prismatic & Pouch cells
  • Cell Module assembly & matching
  • Need for Thermal management
  • Assembly flow chart (Packs with cylindrical cells)
  • Material used in Battery packs
  • Guidelines for pack assembly
  • Testing of battery pack

  • Cell testing & sorting
  • Series & Parallel connections
  • Cell to cell connections – Cylindrical cells, Prismatic & Pouch cells
  • Cell Module assembly & matching
  • Need for Thermal management
  • Assembly ...

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Who may attend?

  • EV concept developing OEM's professionals or Manufacturing Entrepreneurs
  • Working professionals for battery pack development, EV assembly, EV drivetrain engineer, motor design engineer
  • Engineer Trainees, Quality Engineers, Supervisors, Mfg. Head, Managers
  • Professionals from Solar, Wind energy plants, professionals from Lithium-ion battery manufacturers, suppliers, distributors, and other stakeholders
  • Government bodies such as regulating authorities and policymakers
  • Organizations, associations, and alliances related to Lithium-ion battery market
  • Major end-users of lithium-ion batteries, Market research, and consulting firms and telecom sector, 
  • Technical domain faculties, research associates and students 

 

CERTIFICATION:

All the participants will be given a “Certificate of Training” based on the assessment grades (on basis of an assessment taken at the end of the workshop) issued by “Autobot Engineers India Pvt. Ltd".

 

Contact Details:

Mr. Arun Gupta

Phone: +91-8860040003

Email: training@autobotindia.com

** Training fee includes lunch and high tea **

Corporate Fee
Startup Fee

Days

10

Seats

15

Hours

30

Certification

Yes

Location

Pune ,

Download Brochure

Center

Autobot Academy, Pune

(Online batch starting from August 1st, 2020 and offline training dates will be announced on August 10th)