EV Retro-fitment (2W/3W)


Due to massive increase in toxic and polluting gasses which are affecting our ecosystem as well as human health the world have stood together to increase the renewable source of energy which directly produces electricity from various methods. The scheme is to support the electric vehicles market development and its manufacturing eco-system to achieve self-sustenance at the end of the stipulated period. The scheme has 4 focus areas i.e. Technology Development, Demand Creation, Pilot Projects and Charging Infrastructure.

Every car sold in India from 2030 will be electric, under government plans. India aims to become a 100% electric vehicle nation by 2030. The National Electric Mobility Mission Plan (NEMMP) targets seven million electric and hybrid vehicles by 2020. This era also include high demand of retrofitment by converting the gasoline vehicles into electric vehicles as per parameters set by the manufacturer.

This training program will cover various selection criteria of motor, controller and battery as well as design & retrofitment of existig 2 wheeler or 3 wheeler gasoline vehicle into electric vehicle. This trainig program also covers various rules and parameteres set by government authorised bodies for the vehicle retrofitment which is helpful for all graduate, undergraduate and diploma's engineering participants who wants to develop their own retrofitted electric vehicle.

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Trainers Profile


Objective of Program:

  • Present  practical demonstration and understanding of EV Retrofitment
  • Opportunity to work on 2 wheeler and 3 wheeler EV Retrofitment at a time.
  • Procedure of construction and fitment of  chassis, suspension, steering, brakes and Electric Powertrain .
  • Discussion on scope, opportunity and future of electric vehicle.


ABI - A306 Chassis Design & Drive-train

  • Overall vehicle development discussion on all sub-systems i.e. chassis, suspension, steering, brakes, battery, controllers, motors, transmission.
  • Fundamentals of practical finite element analysis, Types of analysis in CAE, CAE-preprocessing.
  • Design, manufacturing, testing, validation, and General failures in EV Chassis.
  • Discussion, implementation and testing of Suspension, Steering and Brakes.
  • Various types of motors and their working principles
  • Various Application of Motors in Electric Vehicle Space
  • Design and selection mythdologies of motors
  • Various motor controllers and motor control techniques

Understanding of different types and charastericstic of electric vehicles 

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ABI - A306 ESS & Charging of EV's

  • Overview of Battery technology in electric vehicle application
  • Overview of Lead acid battery, Flow battery, Hydrogen fuel cell, Lithium ion, Lithium iron phosphate, Lithium titanate oxide
  • Prismatic and cylindrical cells, Cell combinations, Series and parallel connections, Cell holder/structures
  • Demontration of Battery Pack Design & BMS implimentation
  • Overview of BMS functions(Algorithms/coding), Overview of BMS/Battery test parameters, Battery thermal management system,
  • Overview of where & why BTMS required
  • How an on-board EV rectifier system works, Constant Current/ Constant Voltage characteristics
  • Wall mounted and public EV charger, Handshaking and current negotiation
  • SAE J1772 protocol, IEC62196 protocol, Chademo fast charging

A. Fundamental Electric Motor design discussion B. Parameters listing (Heat, Torque, Efficiency, Performance, and Accuracy) C. Simple replacement of engine by Electric Machine D. Hub Motor and Tire selection process ...

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ABI - A306 Wire Harness & Electrical Connections

  • CAN bus architecture for in-vehicle data transmission, CAN for charging: CHADEMO protocol,
  • Connectors used for harness design and their classification
  • High current and low current connectors, IP ratings of automotive connectors
  • Glands used in Enclosures, Automotive Fuses used in Electric Vehicles, Contactors used in Electric vehicles
  • Buck converter system
  • 12V application wiring schematics and relay usage
  • Throttle and brake types

ABI - A306 EV Development, Testing & Endurance

  • ARAI, ITAC standards for equipment and hardware approval
  • AIS standards like AIS 038, 039, 040, 041, 048, 049
  • Fabrication of 4 wheeler electric vehicle chassis
  • Integration and mounting of Powertrain, auxilary parts
  • Electrical Connections and troubleshooting
  • Final testing and Endurance of Electric Vehicle by Autobot India

Discussion about the different international Automotive Electric Vehicle Regulations. To make students develop Teamwork, extract Leadership Qualities within them. To develop them in marketing skills like the arrangement of funds ...

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Who should attend?

  • The program is designed for B.E./B.Tech/Diploma – Automobile, Mechanical, Electrical, Electronics, Industrial and Production Engineering students
  • Diploma Engineers interested in pursuing further studies on the part-time or full-time basis in Automotive, Electrical, Electronics, and Mechanics sector.


Why to attend?

To learn the process, method and tool to design and construction of electric vehicle. 


What to expect? 

  • Design and construction guidance from industrial experts 
  • Practical implementation of theories, concepts and design and construction procedure . 













Electric Vehicle Technology Learning Center, Knowledge Park - 3, Greater Noida, U.P. ,


Dates: October 2019


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